Open Access

Enhanced Durability and Strength of Interlocking Geopolymer Mud Blocks Incorporating Industrial By-products for Sustainable Construction

A. Kandasamy, Department of Civil Engineering, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences University, Chennai, TN, India B. Ramesh, Department of Civil Engineering, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences University, Chennai, TN, India Mahmoud Al Khazaleh, Department of Civil Engineering, Dean of Munib and Angela Masri Faculty of Engineering, Aqaba University of Technology, Aqaba, Jordan Murugan Veilumuthu, sakthibricks@yahoo.co.in
Sakthi Interlock Blocks, Keela Vallanadu, Thoothukudi, TN, India
R. Karthick Department of Mechanical Engineering, M. Kumarasamy college of Engineering, Karur, TN, India


J. Environ. Nanotechnol., Volume 14, No 1 (2025) pp. 172-180

https://doi.org/10.13074/jent.2025.03.2511308

PDF


Abstract

Geopolymers have drawn much interest in sustainable building because of their exceptional mechanical strength, longevity, chemical resistance, and less environmental impact.  Using less mortar and requiring less labour, Interlocking Pressed Earth Stabilized Blocks (IPESB) provide increased structural integrity, quicker construction, and cost savings.  This research investigates the creation of Interlocking Geopolymer Mud Blocks (IGMB) using fly ash, ground granulated blast furnace slag (GGBS), M-sand and red soil as essential components. The investigation of IGMB's characteristics included its mechanical and thermal aspects alongside microstructural and physical properties because it incorporated local aluminosilicate sources (ASS) and alkaline-activated materials (AAM) with fly ash and GGBS to substantially boost strength levels.  The material received its characterization through Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and Transmission Electron Microscopy (TEM).  Research indicates IGMB showed superior results against traditional IPESB through its remarkable 5–6 multiple enhancement which delivered excellent compressive strength of 48.45 N/mm².  The strength performance of IGMB was enhanced when AAM solution concentration increased from 8M to 12M showing promise for long-term earthquake protection of this potential building material. Research indicates that IGMB serves as a promising eco-friendly alternative to traditional masonry units, offering both enduring structural stability and environmental benefits.

Full Text

Reference


Abdullah, M. M. A. B., Ming, L. Y., Yong, H. C. and Tahir, M. F. M., Clay-Based Materials in Geopolymer Technology, InTech, 239-264(2018).

https://doi.org/10.5772/intechopen.74438

Abhilash, P. R., Nayak, D. K., Sangoju, B., Kumar, R. and Kumar, V., Effect of nano-silica in concrete; a review, Constr. Build. Mater., 278, 122347(2021).

https://doi.org/10.1016/j.conbuildmat.2021.122347

Alexandra, H. M., Christopher, T. S. B. and Mohamed, E., Alternative Stabilised Rammed Earth Materials Incorporating Recycled Waste and Industrial By-Products: Durability with and without Water Repellent, Constr. Build. Mater., 265, 120629 (2020).

https://doi.org/10.1016/j.conbuildmat.2020.120629

Al-Jabri, K., Abdel, W. H., Saleh, A., Issa, A. and Patrick, A., Physico-Thermal, Mechanical, and Toxicity Properties of Stabilised Interlocking Compressed Earth Blocks Made with Produced Water from Oilfields, J. Build. Eng., 42, 103029 (2021).

https://doi.org/10.1016/j.jobe.2021.103029

Assi, L., Carter, K., Deaver, E., Anay, R. and Ziehl, P., Sustainable concrete: Building a greener future, J. Cleaner Prod., 1981641–1651(2018).

https://doi.org/10.1016/j.jclepro.2018.07.123

Belayali, F., Maherzi, W., Benzerzour, M., Abriak, N. E. and Senouci, A., Compressed Earth Blocks Using Sediments and Alkali-Activated Byproducts, Sustainability (Switzerland), 14(6), 3158 (2022).

https://doi.org/10.3390/su14063158

Bilir, T., Aygun, B. F., Shi, J., Gencel, O. and Ozbakkaloglu, T., Influence of Different Types of Wastes on Mechanical and Durability Properties of Interlocking Concrete Block Paving (ICBP): A Review, Sustainability, 14(7), 3733(2022).

https://doi.org/10.3390/su14073733

Davidovits, J., Geoplymers and Geopolymeric Materials, J. Therm. Anal., 58(58), 99-104 (1989).

https://doi.org/10.1007/BF01904446

Davidovits, J., Geopolymer Chemistry and Applications, Institut Géopolymère, (2008).

Giacobello, F., Ielo, I., Belhamdi, H. and Plutino, M. R., Geopolymers and Functionalization Strategies for the Development of Sustainable Materials in Construction Industry and Cultural Heritage Applications: A Review, Mater., 15(5), 1725(2022).

https://doi.org/10.3390/ma15051725

Kandasamy, A and Priya, R. P., An Experimental Evaluation of the Impact of Moulding Moisture Content on the Compressive Strength of Unstabilised Compressed Earth Blocks, International Conference on Smart Engineering for Renewable Energy Technologies (ICSERET-2023), E3S Web Conf., 387, 1–12 (2023).

https://doi.org/https://doi.org/10.1051/e3sconf/202338

Kandasamy, A. and Ramesh, B., GMB: A Comprehensive Review of Material Composition, Structural Properties, and Ecological Impacts, Mater. Sci. Forum, 1144, 87–98(2025).

https://doi.org/10.4028/p-Elof10

Kasinikota, P. and Deb, D. T., Flexural Behavior of Hollow Interlocking Compressed Stabilized Earth-Block Masonry Walls under out-of-Plane Loading, J. Build. Eng., 57, 104895 (2022).

https://doi.org/10.1016/j.jobe.2022.104895

Khale, D. and Chaudhary, R., Mechanism of geopolymerization and factors influencing its development: a review, J. Mater. Sci., 42(3), 729-746(2007).

https://doi.org/10.1007/s10853-006-0401-4

Manjunath, S. A., Motahar, A., Jagadish, K. S., Strength of Stabilized Mud Block Masonry, J. Build. Pathol. Rehabil., 6(1), 2–10 (2021).

https://doi.org/10.1007/s41024-020-00101-2

Mohd, T. M. F., Abdullah, M. M. A. B., Abd, R. S. Z., Mohd, H. M. R., Saafi, M., PutraJaya, R. and Mohamed, R., Potential of industrial By-Products based geopolymer for rigid concrete pavement application, Constr. Build. Mater., 344, 128190(2022).

https://doi.org/10.1016/j.conbuildmat.2022.128190

Muñoz, J. F., Easton, T. and Dahmen, J., Using Alkali-Activated Natural Aluminosilicate Minerals to Produce Compressed Masonry Construction Materials, Constr. Build. Mater., 95, 86-95 (2015).

https://doi.org/10.1016/j.conbuildmat.2015.07.144

Murthy, T. V. S. and Krishnamurthy, P., Behaviour of Compressed Stabilised Earth Block Masonry under Compressive Loading, Int. J. Eng. Appl. Sci., 6(1), 12-17(2019).

https://doi.org/10.31873/ijeas.6.1.10

Nagajothi, S., Elavenil, S., Angalaeswari, S., Natrayan, L. and Mammo, W. D., Durability Studies on Fly Ash Based Geopolymer Concrete Incorporated with Slag and Alkali Solutions, Adv. Civ. Eng., 2022(1), 1-13(2022).

https://doi.org/10.1155/2022/7196446

Oti, J. E., Kinuthia, J. M. and J. Bai., Compressive Strength and Microstructural Analysis of Unfired Clay Masonry Bricks, Eng. Geol., 109(3–4), 230-240 (2009).

https://doi.org/10.1016/j.enggeo.2009.08.010

Preethi, R. K. and Venkatarama, R. B. V., Experimental investigations on geopolymer stabilised compressed earth products, Constr. Build. Mater., 257, 119563(2020).

https://doi.org/10.1016/j.conbuildmat.2020.119563

Rivera, J. F., Ruby, M. D. G., Sandra, R. B. and Armando, O., Compressed and Stabilized Soil Blocks with Fly Ash-Based Alkali-Activated Cements, Constr. Build. Mater., 264, 120285(2020).

https://doi.org/10.1016/j.conbuildmat.2020.120285.

Saidi, M., Cherif, A. S., Zeghmati, B. and Sediki, E., Stabilization effects on earth bricks' thermal conductivity and sorption behavior, Constr. Build. Mater., 167,566–577(2018).

https://doi.org/10.1016/j.conbuildmat.2018.02.063

Teixeira, E. R., Machado, G., Junior, P. A. D., Guarnier, C., Fernandes, J., Silva, S. M. and Mateus, R., Mechanical and Thermal Performance Characterisation of Compressed Earth Blocks, Energies, 13(11), 2978 (2020).

https://doi.org/10.3390/en13112978

Vignesh, N. P., Mahendran, K., and Arunachelam, N., Effects of Industrial and Agricultural Wastes on Mud Blocks Using Geopolymer, Adv. Civ. Eng., 2020, 1-9(2020).

https://doi.org/10.1155/2020/1054176

Vivek, S. S. and B. Alamelu, M., Materials Today : Proceedings Study on Interlocking Geo-Polymer Interlocking Earth Blocks Made with Residual Rice Husk Ash and Fly Ash, Mater. Today Proc., (2023).

https://doi.org/10.1016/j.matpr.2023.03.068

Contact Us

Powered by

Powered by OJS