Mechanical and Durability Performance of Concrete using Dolomite Powder and Pond Ash as Cement Replacements
J. Environ. Nanotechnol., Volume 13, No 4 (2024) pp. 149-154
Abstract
The construction sector, reliance on substantial quantities of raw materials has historically imposed a significant environmental burden due to its reliance on cement in concrete production. Cement manufacturing, being energy-intensive, has been a major contributor to CO2 emission, emphasizing the urgent need for sustainable alternatives. This study explored the substitution of cement with industrial by-products such as pond ash (PA) and dolomite powder (DP) to address these challenges. PA was incorporated at an optimal level of 10% by cement mass, while DP was added in varying combination of 5%, 10%, 15%, 20%, 25%, and 30%. Eight mix proportions were formulated for M20-grade concrete, designed with a w/b ratio of 0.5 in adherence to IS:10262-2019. The experimental program assessed the mechanical properties of the mixes, including compressive strength, split tensile strength, and flexural strength, alongside durability characteristics such as Rapid Chloride Permeability Test (RCPT), weathering resistance, and permeability tests. Results demonstrated that the combination of 10% PA and 15% DP (M4 mix) exhibited the most favorable performance at 7, 28, and 90 days, with significant improvements in strength compared to the control mix. The M4 mix displayed enhanced resistance to chloride penetration, superior weathering resilience, and reduced permeability, affirming its effectiveness as a sustainable concrete solution at 7, 28, and 90 days. Overall, the integration of PA and DP in concrete improved strength and reduce the environmental impact of construction materials, offering a promising pathway for eco-friendly and cost-effective building practices.
Full Text
Reference
Agrawal, Y., Gupta, T., Siddique, S. and Sharma, R. K., Potential of dolomite industrial waste as construction material: a review, Innov. Infrastruct. Solut., 6(4), 205 (2021).
https://doi.org/10.1007/s41062-021-00570-5
Ahmed, M., Bashar, I., Alam, S. T., Wasi, A. I., Jerin, I., Khatun, S. and Rahman, M., An overview of Asian cement industry: Environmental impacts, research methodologies and mitigation measures, Sustain. Prod. Consum., 281018–1039 (2021).
https://doi.org/10.1016/j.spc.2021.07.024
Ajiwe, V. I. E., Okeke, C. A. and Akigwe, F. C., A preliminary study of manufacture of cement from rice husk ash, Bioresour. Technol., 73(1), 37–39 (2000).
https://doi.org/10.1016/S0960-8524(99)00135-2
Padavala, B. S. S. A., Dey, S., Veerendra, G.T.N. and Manoj, A.V.P., Performance evaluation of ternary blended cement concrete partially replacement of natural sand with granite quarry dust, Hybrid Adv., 4, 100082 (2023).
https://doi.org/10.1016/j.hybadv.2023.100082
Charan, S. S., Dey, S., Kumar, V. V. P. and Sireesha, T., Performance characteristics of sugarcane bagasse ash and quarry dust in concrete, Archit. Struct. Constr., 3(3), 347–372 (2023).
https://doi.org/10.1007/s44150-023-00096-7
Cheriaf, M., Rocha, J. C. and Péra, J., Pozzolanic properties of pulverized coal combustion bottom ash, Cem. Concr. Res., 29(9), 1387–1391 (1999).
https://doi.org/10.1016/S0008-8846(99)00098-8
Gu, K., Jin, F., Al-Tabbaa, A. and Shi, B., Activation of ground granulated blast furnace slag by using calcined dolomite, Constr. Build. Mater., 68, 252–258 (2014).
https://doi.org/10.1016/j.conbuildmat.2014.06.044
Gupta, S. and Kumar, S., Mechanical and microstructural analysis of soft kaolin clay stabilized by GGBS and dolomite-based geopolymer, Constr. Build. Mater., 421, 135702 (2024).
https://doi.org/10.1016/j.conbuildmat.2024.135702
John, V. M., Damineli, B. L., Quattrone, M. and Pileggi, R. G., Fillers in cementitious materials — Experience, recent advances and future potential, Cem. Concr. Res., 11, 465–78 (2018).
https://doi.org/10.1016/j.cemconres.2017.09.013
Kurama, H. and Kaya, M., Usage of coal combustion bottom ash in concrete mixture, Constr. Build. Mater., 22(9), 1922–1928 (2008).
https://doi.org/10.1016/j.conbuildmat.2007.07.008
Li, J., Tharakan, P., Macdonald, D. and Liang, X., Technological, economic and financial prospects of carbon dioxide capture in the cement industry, Energy Policy, 61, 1377–1387 (2013).
https://doi.org/10.1016/j.enpol.2013.05.082
Qian, J., Shi, C. and Wang, Z., Activation of blended cements containing fly ash, Cem. Concr. Res., 31(8), 1121–1127 (2001).
https://doi.org/10.1016/S0008-8846(01)00526-9
Siddique, R. and Klaus, J., Influence of metakaolin on the properties of mortar and concrete: A review, Appl. Clay Sci., 43(3–4), 392–400 (2009).
https://doi.org/10.1016/j.clay.2008.11.007
Thakur, M. and Bawa, S., Evaluation of strength and durability properties of fly ash-based geopolymer concrete containing GGBS and dolomite, Energy Ecol. Environ., 9(3), 256–271 (2024).
https://doi.org/10.1007/s40974-023-00309-1
Wang, D., Shi, C., Farzadnia, N., Shi, Z., Jia, H. and Ou, Z., A review on use of limestone powder in cement-based materials: Mechanism, hydration and microstructures, Constr. Build. Mater., 181, 659–672 (2018).
https://doi.org/10.1016/j.conbuildmat.2018.06.075
Xu, J., Lu, D., Zhang, S., Xu, Z. and Hooton, R., Reaction mechanism of dolomite powder in Portland-dolomite cement, Constr. Build. Mater., 270, 121375 (2021).
https://doi.org/10.1016/j.conbuildmat.2020.121375
Ye, H., Fu, C. and Yang, G., Alkali-activated slag substituted by metakaolin and dolomite at 20 and 50°C, Cem. Concr. Compos., 105, 103442 (2020).
https://doi.org/10.1016/j.cemconcomp.2019.103442
Yuvaraj, K. and Ramesh, S., Performance study on strength, morphological, and durability characteristics of coal pond ash concrete, Int. J. Coal Prep. Util., 42(8), 2233–2247 (2022).
https://doi.org/10.1080/19392699.2022.2101457
Yuvaraj, K. and Ramesh, S., Experimental investigation on strength properties of concrete incorporating ground pond ash, Cem. Wapno. Beton., 26(3), 253–262 (2021).